Covestro Makrolon Polycarbonate Flat Sheet are considered unbreakable

Polycarbonate plastic products give you a unique balance of beneficial features including temp resistance, impact resistance and optical properties position polycarbonates between commodity plastic materials and engineering plastics.
Polycarbonate is definitely a rugged material. Whilst it features exceptional impact-resistance, it has lower scratch-resistance and so a hard coating typically is applied to polycarbonate eyewear lenses as well as polycarbonate exterior automotive components. The characteristics associated with polycarbonate are similar those of polymethyl methacrylate (PMMA, acrylic), although polycarbonate is definitely stronger, it is usable in a wider temperature range and is a bit more expensive. This plastic polymer is highly transparent to visible light and has better light transmission characteristics than most grades of glass.
Polycarbonate has a glass transition temperature of around 150 °C (302 °F), in order that it softens slowly above this point and flows above about 300°C (572 °F). Tools should be held at higher temperatures, generally above 80 °C (176 °F) in order to make strain- and almost stress free products.
Unlike most thermoplastics, polycarbonate can undergo dramatic shape changes without cracking. Subsequently, it may be processed and formed   cold using standard sheet metal techniques, for instance forming bends on a brake. Even for sharp angle bends with a tight radius, no heating is generally necessary. This makes it valuable in prototyping applications where transparent or electrically non-conductive parts are required, which should not be produced from sheet metal. Remember that PMMA/Plexiglas, which happens to be similar in appearance to polycarbonate, but it's brittle and cannot be bent at room temperature.

The light weight of polycarbonate, compared with glass, has led to growth and development of electronic view screens that replace glass with polycarbonate, for use in mobile and portable devices. Such displays include newer e-ink as well as LCD screens, though CRT, plasma screen and other LCD technologies generally still require glass for its higher melting temperature and its ability to be etched with finer detail.
Other kinds of items made from Polycarbonate include durable, lightweight luggage, MP3/digital audio player cases, computer cases, riot shields, instrument panels, and common style blender jars. Many toys and hobby items are produced from polycarbonate parts, e.g. fins, gyro mounts, and flybar locks for use with radio-controlled helicopters.
For use in applications subjected to weathering or UV-radiation, a special surface treatment could be needed. This either can be a coating (e.g. for improved abrasion resistance), or a coextrusion for enhanced weathering resistance.
Bayer Makrolon Polycarbonate is a thermoplastic that begins as a solid material in the form of small pellets. In a manufacturing process called injection molding, the pellets are heated until they melt and become a very thick liquid. This liquid polycarbonate is then rapidly pushed into molds, compressed under high pressure and cooled to form a finished product , that only takes about a minute to complete.


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